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HP LaserJet 5100 printer series service manual

Q1861A Service Manual View Service Manual

Table of Contents

Printer description
Overview
Printer features
Printer information
Identification
Model and serial numbers
Site requirements
Environmental and power requirements
Space requirements
Paper specifications
Supported types of paper
Guidelines for using paper
Envelopes
Labels
Transparencies
Vellum
Card stock and heavy paper
Safety information
Canadian DOC regulations
FCC regulations
Laser safety statement
Laser statement for Finland
Luokan 1 laserlaite
Material Safety Data Sheet
Environmental product stewardship
Service approach
Overview
Regulatory information
Service approach
Limited warranty for the print cartridge
Parts and supplies
Warranty
Service and support
Worldwide service and support offices
Printer operation
Overview
Using the control panel
Control panel layout
Control panel lights
Control panel keys
Settings and defaults
Control panel menus
Private/stored jobs menu
Information menu
Paper-handling menu
Print-quality menu
Printing menu
Configuration menu
I/O menu
EIO menu (HP LaserJet 5100tn and 5100dtn printers)
Resets menu
Service mode
Service menu
Setting the page count, maintenance count, and serial number
Clear event log
Cold reset paper size
Diagnostics
Resetting the printer
Testing the printer
Clearing NVRAM
Cold reset
Initializing the hard disk
Printer I/O configuration
System configuration
MS-DOS system configuration
Parallel menu
Parallel MS-DOS commands
Printer maintenance
Overview
Cleaning the printer and accessories
Cleaning spilled toner
Preventive maintenance
Expected life of components
Reset maintenance count
Functional information
Overview
Printer subsystems
Power supply system
Ac/dc power distribution
Overcurrent overvoltage protection
High-voltage power distribution
Dc controller system
Toner-cartridge detection
Engine test
Laser and scanner drive
Paper-motion monitoring and control
Solenoids, sensors, clutches, and switches
Motors
Formatter system
PowerSave
Resolution Enhancement technology
CPU
EconoMode
Input/output
Memory Enhancement technology
Printer memory
Control panel
Page protect
PJL
PML
Image-formation system
Toner cartridge
Photosensitive drum
Writing the image
Developing the image
Transferring the image
Image fusing/variable fusing temperature
Paper feed system
Clutches and sensors
Printing from Tray 1
Printing from Tray 2
Printing from the optional 500-sheet and 250sheet Trays
Paper jam
Duplexer
Paper jam in the duplexer
Basic sequence of operation
Removing and replacing parts
Overview
Memory upgrade
User-installable accessories
Checking memory installation
Installing EIO cards or mass-storage devices
Paper-handling accessories
Before you begin
Removing loose toner
Replacing printer parts
Required tools
Parts removal order
Covers
Rear door and rear output bin
Fuser
Top cover
Control panel overlay and control panel
Toner cartridge door assembly
Front cover and Tray 1
Front cover pins
Face-down cover
Left and right side covers
Tray 1 inner cover
Right and left corner covers
Internal assemblies
Transfer-roller assembly
Paper-handling PCA
Main gear assembly
Pickup gear assembly
Tray 1 pickup solenoid
Fan
Formatter assembly
Tray 1 roller
Tray 1 separation pad
Tray 2 pickup roller
Tray 2 separation pad
Paper-feed roller assembly
Dc controller and power supply
Paper-feed belt assembly
Tray 1 shaft
Tray 2 shaft
Tray 1 lift plate
Paper guide
Top-of-page sensor
Face-down bin-full sensor lever
Accessory interface connector
Registration assembly
Upper delivery assembly
Delivery roller
Laser/scanner assembly
Main motor
Toner cartridge guides
Power inlet assembly
Optional 250-sheet feeder
Separation pad
Pickup roller
Sensing flag
Control PCA
Paper-size spring assembly
Optional 500-sheet feeder
Covers and base frame
Tray indicator assembly
Left front corner cover installation
500-sheet feeder feed roller
500-sheet feeder pickup roller
500-sheet feeder PCAs
500-sheet feeder power connector
500-sheet feeder separation roller
Troubleshooting
Overview
Troubleshooting process
Troubleshooting process flow
Troubleshooting the printing system
Preliminary operating checks
Power on
Display
Engine test
Event log
Printer messages
General paper-path troubleshooting
Information pages
Image quality
Image system troubleshooting
Interface troubleshooting
Reference diagrams
Locations of components
Sensors and signals
Dc controller inputs and outputs
Parts and diagrams
Overview
Ordering parts and supplies, and getting support
Ordering consumables
Ordering parts
Related documentation and software
Support
Accessories and supplies
Common hardware and replacement cables
Diagrams and parts lists
Alphabetical parts list
Numerical parts list
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