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HP Mopier 320 System service manual

C4229A Service Manual View Service Manual

Table of Contents





Features of the HP Digital Copy 320
Features of the Mopier
Features of the Copy Module
Product Overview
External View of Mopier
Formatter Assemblies
External View of HP Digital Copy 320
Configurations
Paper Capacities and Sizes
Mopier and Paper-handling Devices
Mopier Media Selection Guidelines
Envelopes
Paper
Adhesive Labels
Shipping Print Media
Storing Print Media
Transparencies
Copy Module Media Selection Guidelines
Paper Size
Paper Specifications
Document Quality
Paper Conditions
Identification
Model and Serial Numbers
Paper-handling Devices, Accessories, and Options
Ordering Information
Determining Memory Requirements
Hard Disk
Technical Assistance
HP FIRST (Fax Information Retrieval Support Techno...
HP Reseller Sales and Service Support Line (US Onl...
Internet
Other Areas
World Wide Web
Regulatory Information
FCC Regulations
Environmental Product Stewardship
Material Safety Data Sheet
Environmental Conformity
Declarations of Conformity
Safety Statements

Operating Environment
Space Requirements
Environmental Requirements
Mopier and Paper-handling Devices
Specifications
Copy Module
Using the Mopier Control Panel
Control Panel Layout
Indicator Lights
Printer Driver Information
Settings and Defaults
Paper Source Default
Performing a Cold Reset
Setting the Display Language
Control Panel Menus
Private/Stored Jobs Menu
Quick Copy Jobs Menu
Information Menu
Paper Handling Menu
Print Quality Menu
Printing Menu
Configuration Menu
I/O Menu
EIO Menu
Resets Menu
Mopier Service Mode
Setting Page Count, Maintenance Count, and Serial ...
Setting the Cold Reset Default Paper Size
Testing the Mopier
Configuration Page
Paper Path Test
Using the HP Digital Copy 320 Front Panel
HP Digital Copy 320 Front Panel
HP Digital Copy 320 Settings
Loading documents into the ADF
Loading documents onto the Flatbed
Copy Module Service Mode
HP Resource Manager
Accessing the HP Resource Manager
Downloading Copy Module Firmware
Cleaning the Mopier and Accessories
Cleaning Spilled Toner
Preventive Maintenance
Tray Adjustment Procedure
2000-sheet Input Tray Adjustment Procedure
Cleaning the HP Digital Copy 320
Materials
Vacuum Specifications
Cleaning ADF and Glass
Cleaning the Document Cover, Document Holder, and ...
Cleaning the ADF
Complete Optics Cleaning
Cleaning the ADF Lamp and Mirrors
Lubricating the ADF Gears
Cleaning the Carrier Unit and Mechanical Assemblie...
Cleaning the Front Panel
Lubricating the Carrier Unit Shaft
Lubricating the Flatbed Motor Gears
Lubricating the Top of the Carrier Guide Rail
Calibrating the HP Digital Copy 320
Maintaining the HP Digital Copy 320
HP Digital Copy 320 Maintenance Parts
Types of Calibration
Calibration Target
Entering the Calibration Menu in Service Mode
When to Calibrate
How to Perform a Density Calibration Adjustment
How to Perform an ADF Vertical Magnification Adjus...
How to Perform an Offset Adjustment Calibration
Printer Functional Block Diagram
Power Distribution System
AC Power Distribution
Overcurrent/Overvoltage Protection
High Voltage Power Distribution
Formatter System
DC Controller System
Clutches
Laser and Scanner Drive
Paper Motion Monitoring and Control
Engine Test Microswitch
Motors
Image Formation System
Toner Cartridge
Drum Cleaning
Drum Conditioning
Image Writing
Image Developing
Image Transferring and Media Separation
Image Fusing
Paper Paths and Components
Printer, Duplexer, and Envelope Feeder
Paper Size Switches (Trays 2 and 3)
Printing from Tray 1
Printing from Trays 2 and 3
Printing from the Envelope Feeder
Printing with the Duplexer
2000-sheet Input Tray (Tray 4) Components
2000-Sheet Input Tray Operation
2 x 500-sheet Input Tray
2 x 500-sheet Input Tray Operation
7-bin Tabletop Mailbox Components
7-bin Tabletop Mailbox Operation
8-bin Mailbox Components
8-bin Mailbox Operation
Finisher Components
Stapler Unit Operation
Main Functional Cycles of the Stapler (Internal Pa...
Communication Link (Daisy Chain)
Paper Jam Detection
Printer Timing
IEEE 1284 Parallel Cable Information
Copy Module Functional Overview
Copy Module System
Function and Layout of the Copy Processor
Power Up Process
Copy Processor Board
Copy Module
Mopier
Notes About the HP Mopier 320 Product ID
ADF Simplex Operation
ADF Duplex Operation
Flatbed Operation
Image Path
Communication to the Mopier
Communication Channels
Print Job Interrupt
Paper Path and Sensors
Removal and Replacement Strategy
Electrostatic Discharge (ESD) Precautions
Required Tools
User Installable Accessories
Hardware Table
Engine Removal and Replacement
Control Panel
Covers
Delivery Unit (for Face-down Bin)
Diverter Assembly
Diverter Door Assembly
Lower Right Door Assembly
Fan 1, Laser/Scanner and Housing (Exhaust)
Fan 2, Low Voltage Power Supply (Exhaust)
Fan 3, Formatter Fan and Housing (Intake)
Fan 4, Delivery Unit (Exhaust)
Fan 5, Tray 1 (Intake)
Tray 1
Tray 1 Pickup Assembly
Feeder Assembly
Formatter Assembly
Fusing Assembly
Laser/Scanner Assembly
Main Gear Assembly
Main Motor Assembly
Paper Input Unit (PIU)
PCA, DC Controller
Output Paper Sensor PCA
High Voltage Power Supply (HVPS)
Low Voltage Power Supply (LVPS)
Registration Assembly
Tray 1 Feed Roller and Separation Pad
Tray 2 and 3 Pickup, Feed, and Separation Rollers
Paper Input Unit Sensor (PS2)
Registration Sensor (PS1)
Face-up Solenoid Assembly (SL3)
Transfer Roller Assembly
Tray 2 and 3 Assemblies
2000-sheet Input Tray Removal and Replacement
Orientation
Front Cover
Back Cover
Left Cover
Right Cover
Main Drive Assembly
Paper Tray
Main Cable Harness
Controller PCA
Front LED PCA Assembly
Pickup Assembly
Power Supply
Pickup, Feed, and Separation Rollers
Paper Quantity Switch Assembly
Paper Size Switch Assembly
Vertical Transfer Unit (VTU)
Tension Springs
Locating Pins
Casters and Stabilizing Feet
Adjustable Foot
2 x 500-sheet Input Tray Removal and Replacement
Orientation of the 2 x 500-sheet Input Tray
Back Cover
Left Cover
Vertical Transfer Unit (VTU)
Right Cover
Front Top Cover
Trays 4 and 5
Pickup Assembly
Paper Deck Drive Assembly
Pickup, Feed, and Separation Rollers
Controller PCA
Tray-Size Sensing PCA
Power Supply
Main Cable
Storage Paper Tray
Front Door (Storage Area)
Casters
Foot Tip and Adjustable Foot Tip (Stabilizing Feet...
Locating Pins
Front LED PCA
7-bin Tabletop Mailbox Removal and Replacement
Orientation of the 7-bin Tabletop Mailbox
Front Cover
Back Cover
Top Cover
Controller PCA
Power Supply
Right Door Assembly (Paper Path Cover)
Face-down Bins
Empty Bin Sensor PCA
Full Bin and Interlock Sensor PCA
LED PCA
Face-up Sensors PCA
Reversing Mechanism Motor
Face-up/Diverter Assembly (Flipper)
Short Tray 7
Solenoid Reversing Mechanism
Flipper Solenoid
Handle
Latching Mechanism
Cover Latch
8-bin Mailbox Removal and Replacement
Orientation
Front and Back Covers
Top Cover
Power Supply
Paper Bins and Blind Cover
Flipper Assembly
Delivery Head Motor
Transport Belt Motor
Input Paper Guide
Metal Tape and Housing Assembly
Controller PCA
Anticurl Strings
Delivery Head Assembly
Interlock Switch
Diagnostic LED PCA
User Status LED PCA
Adjustable and Fixed Casters
Attachment Assembly
Stapler Assembly Removal and Replacement
Mailbox with Stapler, Stapler Removal or Installat...
Back Plate
Stapler Controller PCA
Top Cover Assembly
Stapler Bed Assembly
Hinges
HP Digital Copy 320 Removal and Replacement
Installing the HP Digital Copy 320
Install the Optional Output Accessory
Install the Copy Connect EIO Board into the Mopier...
Install the Copy Connect Cable
Hardware Table
Orientation of the HP Digital Copy 320
Copy Module Maintenance Parts
Separation Pad Assembly
Pick Roller Assembly
Copy Module Skins
Document Holding Pad
Paper Chute Flip-out
Output Tray
Output Tray Flip-out
Flatbed (FB) Cover Assembly
ADF Latch Cap
ADF Cover
Front Panel
Panel Cover
Front Panel Brackets
Upper Cover
Copy Module Power Supply/Main Board Assemblies
Copy Processor Board
Power Supply and Main Board Tray
RFI Cover
Control PCA
Fan
Power Supply
Back PCA
Copy Module ADF Unit Assemblies
Optical Unit
ADF Lamp PCA
ADF Lamp
Sensor Unit Assembly
ADF Motor Unit
ADF Belt
LED Assembly PCA
ADF Unit
Copy Module Flatbed Assemblies
Front Panel Frame Ground Spring
Output Tray Brackets
Glass Plate Assembly
Home Position Sensor
Carrier Unit Lamp
Carrier Unit
Felt Pad
Feet
Frame Ground Spring
Front Lamp PCA
Junction PCA and Cover
Front Panel Ribbon Cable
Carrier Belt and Motor
Service Approach
Ordering Parts
Consumables
Exchange Program
Toner Cartridge Life
Recycling Toner Cartridges
Refilled Toner Cartridges and Non-HP Staple Cartri...
Troubleshooting Process
Mopier System Troubleshooting Process
Mopier/Paper-Handling Troubleshooting Process
Copy Module Troubleshooting Process
Troubleshooting the Mopier System
Preliminary Operating Checks
Communication
Interface Troubleshooting
Network Troubleshooting
Verify Host System Operation
Verify Network and Server Operation
General Troubleshooting Information
Miscellaneous Problems and Solutions
Paper Curl
Step 1 Power On
Troubleshooting the Mopier and Paper-handling Devi...
Engine Test
Step 2 Display
Event Log
Step 3 Printer and Paper-Handling Devices Messages...
Printer Message Tables
Engine Error Messages
Input Device Messages
Output Device Messages
Finisher Devices Messages
Paper Handling Controller Error Messages
Step 4 Paper Path Troubleshooting
Paper Jams
Paper Path Test
Step 5 Information Pages
Menu Map
Configuration Pages
File Directory Page
Usage Page
Step 6 Image Quality
Check the Toner Cartridge
Image Quality Tables
Repetitive Defect Ruler
Image System Troubleshooting
High-Voltage Power Supply Check
Self-Diagnostics on Paper-handling Devices
2000-sheet Input Tray Stand-alone Diagnostics
2 x 500-sheet Input Tray Standalone Diagnostics
7-bin Tabletop Mailbox Standalone Diagnostics
8-bin Mailbox Stand-alone Diagnostics
Diagrams
Troubleshooting the HP Digital Copy 320
Step 1 Power On
Step 2 Display and Communication
Step 3 Error Messages and Problems
Status Messages
Step 4 Information Pages
Step 5 Paper Path
Step 6 Image Quality
Testing the HP Digital Copy 320
Copy Processor LED Test
Copy Module Boot Up Icon Conditions
Copy Module Offline Test
Other Tests
Service Mode Tests
How to Use the Part Lists and Diagrams
Common Hardware
Ordering Parts
Illustrations and Parts Lists
Mopier and Paper-handling Components
Printer Parts and Diagrams
Paper-Handling Devices Parts and Diagrams
Input Devices
Output Devices
Alphabetical Parts List (Mopier and Paper Handling...
Numerical Parts List (Mopier and Paper Handling De...
HP Digital Copy 320 Parts and Diagrams
Alphabetical Parts List (Copy Module)
Numerical Parts List (Copy Module)
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